Redoing my exhaust
#16
Since yer opting to dump the tips in front of the rear tires, consider 2.5-inch , J-bends, U-bends, and straight tubing from Jegs or Summit.
Using Jegs' prices for 2.5-inch aluminized tubing:
J Bend: $19 ea
U Bend: $17 ea
4-foot straight: $14 ea
I recommend fully welding the sytem except for where they can be disconnected and removed when necessary. In this case, opt for stainless OD/ID clamps ($10 ea).
Hangers: Universal steel strap hanger (Jegs PN 555-30815, $6) and tubing clamps from your local parts store.
Here's the system on my 73:
Using Jegs' prices for 2.5-inch aluminized tubing:
J Bend: $19 ea
U Bend: $17 ea
4-foot straight: $14 ea
I recommend fully welding the sytem except for where they can be disconnected and removed when necessary. In this case, opt for stainless OD/ID clamps ($10 ea).
Hangers: Universal steel strap hanger (Jegs PN 555-30815, $6) and tubing clamps from your local parts store.
Here's the system on my 73:
I was planning on FCAW welding everything, except the cats in case I ever wanted to hollow them out. Did you paint your whole system?
#17
You'e welcome. ..Yes. Its painted with Rustoleum High Heat silver... and of course, black at the tip.
I'd gut the cats at the outset if it's only a visual in NC. The vibration and stiffness of these rigs will dislodge/crack their innards in short order. 'Might as well do it once and do it now.
And if anyone is wondering why the Spiral Flows are offset, it made for a smaller package and they are actually the same length from the header flanges. I dunno if it made any difference performance-wise but it sounded like a good theory at the time!
I'd gut the cats at the outset if it's only a visual in NC. The vibration and stiffness of these rigs will dislodge/crack their innards in short order. 'Might as well do it once and do it now.
And if anyone is wondering why the Spiral Flows are offset, it made for a smaller package and they are actually the same length from the header flanges. I dunno if it made any difference performance-wise but it sounded like a good theory at the time!
#18
#21
#24
Here's the most recent video of my exhaust, for reference to flowmasters, taken with a gopro camera:
Ford F100 walk around Idle and Revs original 40 mufflers - YouTube
Ford F100 walk around Idle and Revs original 40 mufflers - YouTube
#26
Has anyone done their own headers for a 2WD?
I just bought a set of headman headers for a 351W (longtubes) that used to be on a mustang for $20 a piece. They're older and a bit on the rusty side, but I figure it's a good investment for when I want to make my own headers that will fit my set-up.
I can always sand blast them and paint them up after I'm done messing with them, but it'd be nice to see another persons journey with making their own headers fit right.
I just bought a set of headman headers for a 351W (longtubes) that used to be on a mustang for $20 a piece. They're older and a bit on the rusty side, but I figure it's a good investment for when I want to make my own headers that will fit my set-up.
I can always sand blast them and paint them up after I'm done messing with them, but it'd be nice to see another persons journey with making their own headers fit right.
#27
Here's the most recent video of my exhaust, for reference to flowmasters, taken with a gopro camera:
Ford F100 walk around Idle and Revs original 40 mufflers - YouTube
Ford F100 walk around Idle and Revs original 40 mufflers - YouTube
#28
#29
#30
How loud are glasspacks? If they're about the same as this 40 series+exhaust leak, I may just go that route.
BTW, change of plans: I'm gonna have the exits behind the rear tires(like stock). Gonna have to move my mudflaps forward a bit, but I think that would fit this truck better.
BTW, change of plans: I'm gonna have the exits behind the rear tires(like stock). Gonna have to move my mudflaps forward a bit, but I think that would fit this truck better.
Here's what mine sounds like. 36" long muffler, 2 1/4 pipes stepped to 2 1/2 for muffler, no cat, 2-1 system
In Cab and out of '79 F250 w/glasspack - YouTube
The shape of the glasspack will have affect how it sounds. Long and smaller diameter (say, 36" by 4" diameter body) will have a deep rumble at idle. A shorter, larger diameter one (12" by 5" diameter body) will have a sharp crack when the engine is revved.
Jameson
Last edited by jgavac; 01-04-2012 at 07:59 PM. Reason: Added some stuff